Someone might ask, so what’s a Bezel? According to the dictionary a bezel is a beveled face or part. Okay so now that you know, do you want one? If you’re into automotive restorations, you probably already know the answer to the question.
At the Fabrication Department at Jeff Lilly Restoration, Lou is planning on installing an up to date modern radio, CD and heater and don’t forget the air conditioning tuner. No problem, right? Yes, problem, because it will have to look very similar to the original one manufactured long before CD’s and most cars manufac-tured in that era did not even have air conditioning.
Now, does that sound simple? It is just another day at the job and Lou will be the one to assemble, fabricate and install it on the dashboard of this car. Of course the fabrication comes first.
The stock radio that came direct from the factory was fiberglass, and it had a pebble fin-ished grain on the inside and a chrome bead on the outer edge. The radio consisted of an AM/FM Philco radio, and on the bottom was the heater switch. Compared to today’s car radios the one that came out of that older car looked simplistic. The objective here was to install crea-ture comforts of the modern world, and the air conditioning would not be eliminated.
To get the new piece to look similar to the original Lou cut a 12 gauge stainless steel piece in 1/2 inch strips. He will use the strips so they can keep the chrome bead look, and he will polish the edge before it’s completed but not until the unit gets painted black.
Lou first had to bend the stainless steel to match the original bezel and he tweaked it by hand. It was easier to use this method rather than the power tools, for more control was neces-sary especially on small parts.
He also used 20 gauge steel to finish the area where the Air conditioner and heater con-trols would fit into the new bezel. He center marked it and prepared to cut. Like any other fabri-cation Lou measured before he did any trimming to the auto restoration vehicle. He used a car-bide burr in an angle grinder and he had to be really careful for it to fit properly. Already it has taken shape and the entire area has only a razor blade gap.
He tack welded some more with the stainless edging to the carbon steel face plate. He did that on the back side so it wouldn’t be seen.
He clamped it and held it in place as he hammer tweaked it into the exact placement be-fore he used the welder. He then welded it up solid on the inside edge that goes around the air conditioner bezel.
Lou continued working to get everything to fit into the small space, and with each new process he checked and rechecked his measurements. Yet he rarely made a mistake and when he turned the radio over to the back side you could see the tight space and it was filled to ca-pacity. Comparing the new unit with the old the part that showed on the dash looked very similar yet it had all the necessary parts.